DIY A/V RCA Compression Connector Cables

You can make cheap audiophile quality cables comparable to expensive designer cables.

F/BNC/RCA compression connectors assemble quickly and easily with common varieties of coaxial cable and grip with 360° high strength retention, resulting in more reliable and robust connections than solder connectors.

Common Cable Problems

Compression .vs. Crimp

There are several RCA compression connectors to choose from, but the Canare RCAP-C is the only good crimp connector. The RCAP-C connector has a long crimp sleeve and an even longer cable boot, which results in a long lever arm that is vulnerable to jack damaging impacts and requires more rear clearance. The sleeve and center pin must be crimped separately. The RCAP-C crimp tool and die set is much more expensive than a generic universal compression tool. Both systems provide high strength cable retention superior to soldered connectors. Some professional cable companies use compression connectors exclusively, claiming greater reliability and ease of assembly.

RCAP-C instructions: A really easy way to make top quality audio/video cables

Coaxial Cable

When constructing interconnects, as opposed to patch cables which must endure flexing and handling, foil and 95% coverage copper braid is the best compromise shielding choice for a single cable type used for analog and digital audio and video. Double 98% copper braid has slightly greater EMI rejection and slightly worse RFI rejection, making it better for audio than video, but most good double braid cable is stranded core intended for patch cables, making it unsuitable for most compression connectors.

Of the 3 coaxial cable sizes compatible with compression connectors, RG-59 is a good compromise between flexibility and performance. RG-6 is thicker and less flexible, but is a good choice for long video runs. Mini cable (it has no official designation) is thinner and more flexible, but has double the shield resistance and can be more difficult to assemble.

Superb cable reference: Blue Jeans Cable Articles

Belden Brilliance Precision Video Cable available colors:
black, brown, red, orange, yellow, green, blue, violet, gray, white

RCA Compression Connectors

Tested with Belden 1505A RG-59 cable: Untested:
Liberty ConnecTec CM-RG59U-RCA
Holland SuperLok SLC59-RCA
ICMcorp F-Conn RG59RCAU

ICMcorp F-Conn FS59RCAU
Steren Permaseal 200-065BK
Edali/Sky
Ideal OmniCONN 89-572
Thomas & Betts Snap-N-Seal SNS1P6RMBK

Tools


Coaxial Cable Cutter (cuts coax with minimal dielectric deforming)

Coaxial Cable Stripper (strips coax perfectly in 5 seconds)

F/BNC/RCA Compression Tool (works on almost all connectors)

Assembly

  1. strip the cable end to 1/4" core 1/4" braid
  2. tease the braid away from the foil
  3. fold back the braid over the insulation
  4. slip a color ring on the connector
  5. seat the connector on the cable end
  6. compress the connector

Sources

Tech Tool Supply
Westlake Electronic Supply
Markertek
Parts Express
Ram Electronics
HomeTech
SmartHome

Special thanks to Tech Tool Supply for great technical support and product photos.


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